Infrared Hotspot-Guided Early Warning of Lithium-Ion Battery Thermal Runaway Under Mechanical Abuse

Electrical Engineering and Systems Science > Systems and Control [Submitted on 29 Jun 2026] Title:Infrared Hotspot-Guided Early Warning of Lithium-Ion Battery Thermal Runaway Under Mechanical Abuse View PDF HTML (experimental)Abstract:Mechanical abuse can trigger thermal runaway (TR) in lithium-ion batteries through localized heat generation before sensor signals become decisive. This paper proposes a two-stage early-warning approach that estimates localized thermal instability from infrared hotspot dynamics and then fuses this instability score with mechanical, electrical, thermal, and image-intensity features for a 20-frame warning horizon. Evaluation uses repeated experiment-wise three-fold validation, with out-of-fold Stage-I scores during Stage-II training to prevent stacked-model optimism. Hotspot dynamics alone achieve Stage-I ROC-AUC 0.945, and the two-stage classifier reaches Stage-II ROC-AUC 0.908, exceeding direct multimodal fusion while preserving an interpretable intermediate instability signal. Thermal gradient rise precedes voltage-based detection by 40 frames (4 seconds) on average, enabling earlier battery management system intervention. Lead-time analysis at a fixed 0.5 threshold yields a 14.8-frame mean lead time. Current browse context: eess.SY References & Citations Loading... Bibliographic and Citation Tools Bibliographic Explorer (What is the Explorer?) Connected Papers (What is Connected Papers?) Litmaps (What is Litmaps?) scite Smart Citations (What are Smart Citations?) Code, Data and Media Associated with this Article alphaXiv (What is alphaXiv?) CatalyzeX Code Finder for Papers (What is CatalyzeX?) DagsHub (What is DagsHub?) Gotit.pub (What is GotitPub?) Hugging Face (What is Huggingface?) ScienceCast (What is ScienceCast?) Demos Recommenders and Search Tools Influence Flower (What are Influence Flowers?) CORE Recommender (What is CORE?) arXivLabs: experimental projects with community collaborators arXivLabs is a framework that allows collaborators to develop and share new arXiv features directly on our website. Both individuals and organizations that work with arXivLabs have embraced and accepted our values of openness, community, excellence, and user data privacy. arXiv is committed to these values and only works with partners that adhere to them. Have an idea for a project that will add value for arXiv's community? Learn more about arXivLabs.